Customization of 2,600 Special-Shaped Shopping Bags for Suntory Whisky
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Case Analysis
Gahumi completed the customization of 2,600 special-shaped eco-friendly shopping bags for Suntory Whisky. Facing the special structure of the small wine bottle shape and the sewing difficulties of the zipper design, Gahumi obtained recognition with the first sample by virtue of professional fabric recommendations and structural analysis, and completed the production as required.
2,600
special-shaped eco-friendly shopping bags

Brand Story

As a well-known wine brand, Suntory Whisky pays attention to the consistency of brand image and product tone. The customized special-shaped eco-friendly shopping bags this time are shaped like small wine bottles, which not only fit the characteristics of the brand's products but also serve as eco-friendly and commemorative peripheral products for brand promotion and event gifts. There are high requirements for the shape restoration and process texture of the bags.

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Brand Goals

Suntory Whisky hopes to strengthen brand recognition by customizing special-shaped eco-friendly shopping bags, convey product characteristics through the small wine bottle shape, and take both practicality and environmental protection into account. It is necessary to ensure that the special shape of the bag is accurately presented, the sewing process meets the standards, and the customization can be completed within a reasonable cycle to provide supporting support for brand-related activities.

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Challenges Faced

Difficult shape and process: The bag adopts a special-shaped design of a small wine bottle with a unique shape. The middle of the small wine bottle needs to be cut open and a zipper needs to be added. During sewing, it is necessary to accurately control the lines and structure to avoid deformation or misalignment, so the sewing difficulty is relatively high.

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Solutions

Professional fabric recommendation: Based on familiarity with various fabrics, Gahumi introduced the characteristics of various fabrics such as 210T, 210D, imitation memory fabric, and real memory fabric to the customer. Combined with the fabric samples provided by the customer, Gahumi finally recommended the real memory fabric that is suitable for the special-shaped design and meets the texture requirements, which was recognized by the customer.

Structural analysis and process breakthrough: Gahumi analyzed the bag structure according to the video provided by the customer, and clarified the cutting ratio of the small wine bottle shape and the zipper installation position. An experienced sewing team was arranged to tackle the sewing difficulties, and special operation specifications were formulated for the special-shaped edges and zipper interfaces to ensure that the first sample met the customer's expectations.

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Success Achievements
2,600 special-shaped eco-friendly shopping bags in the shape of small wine bottles were produced as required, with a high degree of shape restoration and qualified zipper and sewing processes. The customer highly recognized the quality of the samples and bulk goods and reported that they would continue to place repeat orders.

🚩About the Client

Suntory Whisky is a well-known wine brand that focuses on deepening its brand image through characteristic peripheral products. The customized special-shaped eco-friendly shopping bags this time are part of its brand promotion, and there are high standards for the design sense and process details of the products.

🔗https://www.suntoryglobalspirits.com/

🔗https://www.suntory.com/ 

🚩About Gahumi

Founded in 1994, Gahumi is a comprehensive fabric printing enterprise integrating product research and development, design, production, and sales. We provide a full range of fabric printing products, including towels, golf towels, flags, advertising T-shirts, sports goods, fan scarves, hats, and other election peripherals.

Relying on 31 years of production experience, our products are exported to the United States, Europe, East Asia, Africa, and the Middle East, and we have established long-term cooperative relationships with enterprises around the world. With more than 300 high-quality employees and 3 production bases (with a total area of 5,000 square meters, covering raw material centers, sewing centers, fully automatic printing centers, assembly centers, etc.), we can provide OEM/ODM/Private label/Wholesale services for customers to help them reduce production costs and shorten time-to-market.

Summary

The success of this order, first of all, lies in not giving up small orders. The customer only inquired about several hundred pieces at first, but Gahumi still treated seriously. After the successful sampling, the order quantity increased to 2,600 and there was an intention of repeat orders. Secondly, it benefited from professional capabilities. Gahumi was familiar with fabric characteristics and made accurate recommendations, analyzed the structure according to the video provided by the customer, and overcame the difficulties of special-shaped sewing, and finally gained recognition. This reflects Gahumi's emphasis on small orders and its professional customization strength.

The Solution
01
 Creative Design Solutions
Fast Response Throughout the Design Process: Equipped with a professional team of designers, customers can communicate their requirements through online meetings and emails. Designers will create exclusive designs based on corporate culture, event themes, etc. The delivery time of the first draft is controlled within 24 hours, and responses to revisions are prompt.  Design Security Assurance.
02
Fabric Selection Solutions
Rich Fabric Library: Build a fabric display area to synchronously showcase a variety of fabrics such as all - cotton, polyester - cotton, modal, and bamboo fiber both online and offline. Each fabric is meticulously labeled with parameters including composition, weight per square meter, hand feel, breathability, and sweat - absorption. Fabric swatches are provided for customers to touch, feel, and test.
03
Production Process Solutions
Diverse Printing Techniques: Offer printing techniques such as screen printing, direct - to - garment (DTG) printing, and heat transfer printing. 
Display finished sample T - shirts of different techniques to enable customers to make intuitive comparisons.
04
Quality Control Solutions
Full - process Quality Inspection: Set up multiple quality inspection checkpoints in links such as fabric warehousing, cutting, printing, sewing, and finished - product inspection. Before fabric warehousing, test indicators such as color fastness and shrinkage rate. During the production process, inspection personnel conduct random spot checks at any time to promptly identify and solve problems. When inspecting finished products, strictly check according to the AQL sampling standard to ensure that the defective rate is controlled within 1%.
2,600
The order quantity of customized special-shaped eco-friendly shopping bags was 2,600.
2,600
The customer only inquired about several hundred pieces at first, and after the successful sampling, the order quantity increased to 2,600.
100 %
The special small wine bottle shape design passed the first sampling and was highly recognized by the customer.
Customer Testimonial
We are surprised by Gahumi's ability to control bags with special shapes. They are professional from fabric recommendation to structural analysis. The sewing problems of the small wine bottle shape and zipper design were solved with the first sample. Even though we only inquired about several hundred pieces at first, they took it seriously. They are trustworthy partners.

Person in Charge of Brand Peripheral Procurement of Suntory Whisky

Photo gallery
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Process Display
You can contact customer service according to the craftsmanship, position, content and style you want to customize, or you can consult customer service for recommendations.
Silkscreen
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Sublimation
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Digital Printing
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Embroidery
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Foil Stamping
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Custom Support
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Customization process
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